UCP 46 Car Production with Quality Control

UCP 46 Car Production with Quality Control

This system is used to train all of the required working steps. Starting from the conception, through the mechanical assembly of the facility all the way to the programming of a fully automated production line. The journey goes from the basic principles of individual subsystems all the way to the advanced programming and networking of entire production systems.  A multi-part car with integrated operational pcbs, chassis and different car bodies is completely assembled and “painted” on a fully automated production line. Subsequently a quality control phase takes place including individual labelling. Using an imprinted QR code the production sides of the products can be called up via mobile end devices. A detailed overview of all production data can be monitored. Using a QR code and AR-capable end devices it is possible to project and observe a 3D model of the ordered product on the table.

Training content:

  • Create TIA-Portal projects
  • Become familiar with mechatronic systems
  • Convert mechanical operations into programmable sequential operations
  • PLC programming of sequential control systems
  • Integration, i.e. Networking of individual systems into production lines
  • Implementation of full-automated production lines
  • Networking of an ERP system with the production line

Your benefits:

  • Modularity of the systems
  • Usage of genuine industrial components
  • Self-study courses to explore and work through requirements
  • Flexible project situations
  • Multiple extension options Including:
    • Augmented Reality
    • Robotics
Equipment set comprising the following:
6
Industrial Mechatronic Unit
Industrial Mechatronic Unit LM9536
4
Industrial Mechatronic Unit 90-degree curve
Industrial Mechatronic Unit 90-degree curve LM9537
1
Assembly double station
Assembly double station LM9646
1
Separation double station
Separation double station LM9645
1
Painting station
Painting station LM9644
1
Camera inspection station for quality control
Camera inspection station for quality control LM9643
1
Label printer station
Label printer station LM9642
1
Handling station
Handling station LM9683
1
Router with DSL modem and WLAN access point
Router with DSL modem and WLAN access point CO3538-1R
Media:
1
Interactive Lab Assistant: IMU 1 Industrial Mechatronic Unit
Interactive Lab Assistant: IMU 1 Industrial Mechatronic Unit SO2805-5J
1
Interactive Lab Assistant: IMS X Mechatronic Basic Stations
Interactive Lab Assistant: IMS X Mechatronic Basic Stations SO2805-5X
1
Interactive Lab Assistant: IMS 16 Painting station
Interactive Lab Assistant: IMS 16 Painting station SO2805-5Q
1
Interactive Lab Assistant: IMS 17 QR-Code label printer station
Interactive Lab Assistant: IMS 17 QR-Code label printer station SO2805-5K
1
Interactive Lab Assistant: IMS 18 Industrial Image Processing
Interactive Lab Assistant: IMS 18 Industrial Image Processing SO2805-5G
1
Interactive Lab Assistant: UBP / UCP I3.0 Production with IMU
Interactive Lab Assistant: UBP / UCP I3.0 Production with IMU SO2805-5R
1
Interactive Lab Assistant: ERP Lab for Smart Factories
Interactive Lab Assistant: ERP Lab for Smart Factories SO2805-5Z
1
Interactive Lab Assistant: UBP / UCP I4.0 Production with IMU
Interactive Lab Assistant: UBP / UCP I4.0 Production with IMU SO2805-5S
1
Interactive Lab Assistant: CFA 1 IMS Factory App (Augmented Reality)
Interactive Lab Assistant: CFA 1 IMS Factory App (Augmented Reality) SO2805-4F
6
QuickChart IMU Industrial Mechatronic Unit
QuickChart IMU Industrial Mechatronic Unit SO6200-2U
1
QuickChart IMS 3d Mechatronics Separation double station
QuickChart IMS 3d Mechatronics Separation double station SO6200-2Q
1
QuickChart IMS 4d Mechatronics Assembly double station
QuickChart IMS 4d Mechatronics Assembly double station SO6200-2R
1
QuickChart IMS 16 Mechatronics Painting Station
QuickChart IMS 16 Mechatronics Painting Station SO6200-2V
1
QuickChart IMS 17 Mechatronics QR-Code label printer station
QuickChart IMS 17 Mechatronics QR-Code label printer station SO6200-2W
1
QuickChart IMS 18 Mechatronics Camera inspection station for quality control
QuickChart IMS 18 Mechatronics Camera inspection station for quality control SO6200-2X
1
QuickChart IMS 7 Mechatronics Handling station
QuickChart IMS 7 Mechatronics Handling station SO6200-1G
Accessories:
4
IO-link ultrasonic sensor
IO-link ultrasonic sensor LM9657
1
IO-Link RFID sensor for car circuit boards
IO-Link RFID sensor for car circuit boards LM9639
6
Symmetrical workpiece transport pallet
Symmetrical workpiece transport pallet LM9532
1
Set of cars for the production line
Set of cars for the production line LM9549
6
Interface cable 25-pin, Sub-D socket / plug 1m
Interface cable 25-pin, Sub-D socket / plug 1m LM9066
1
Compressor, low-noise
Compressor, low-noise SE2902-9L
1
Tubing and accessory set for mechatronics systems
Tubing and accessory set for mechatronics systems LM9571
1
USB 2.0 Ethernet adapter, 10/100
USB 2.0 Ethernet adapter, 10/100 LM8257
2
Patch cable Cat6  grey, (1m)
Patch cable Cat6 grey, (1m) LM9070
1
Set of Allen keys
Set of Allen keys LM9716
1
SybaPro experiment trolley, 3-level, 6 sockets, 1250x1970x800mm
SybaPro experiment trolley, 3-level, 6 sockets, 1250x1970x800mm ST7200-7A
Additionally recommended:
1
Display for Industry 4.0 equipment with IMU
Display for Industry 4.0 equipment with IMU ST8000-2B
1
Monitor holder for flat screen monitor of weight up to 15kg/33lbs
Monitor holder for flat screen monitor of weight up to 15kg/33lbs ST8010-4T
1
Protection cover for three-level experiment trolleys
Protection cover for three-level experiment trolleys ST7200-5L