CCP 46 Car Production with Quality Control

CCP 46 Car Production with Quality Control

This system is used to train all of the required working steps. Starting from the conception, through the mechanical assembly of the facility all the way to the programming of a fully automated production line. The journey goes from the basic principles of individual subsystems all the way to the advanced programming and networking of entire production systems.  A multi-part car with integrated operational pcbs, chassis and different car bodies is completely assembled and “painted” on a fully automated production line. Subsequently a quality control phase takes place including individual labelling. Using an imprinted QR code the production sides of the products can be called up via mobile end devices. A detailed overview of all production data can be monitored. Using a QR code and AR-capable end devices it is possible to project and observe a 3D model of the ordered product on the table.

Training content:

  • Create TIA-Portal projects
  • Become familiar with mechatronic systems
  • Convert mechanical operations into programmable sequential operations
  • PLC programming of sequential control systems
  • Integration, i.e. Networking of individual systems into production lines
  • Implementation of full-automated production lines
  • Networking of an ERP system with the production line

Your benefits:

  • Modularity of the systems
  • Usage of genuine industrial components
  • Self-study courses to explore and work through requirements
  • Flexible project situations
  • Multiple extension options Including:
    • Augmented Reality
    • Robotics
Equipment set comprising the following:
6
Cyber physical conveyor system with PLC and IO-link master
Cyber physical conveyor system with PLC and IO-link master LM9516
4
90° conveyor belt segment
90° conveyor belt segment LM9610
2
Guided assembly double station
Guided assembly double station LM9649
1
Painting station
Painting station LM9644
1
Camera inspection station for quality control
Camera inspection station for quality control LM9643
1
Label printer station
Label printer station LM9642
1
Handling station
Handling station LM9683
1
CO3715-7Z
Learning Content:Fundamentals of Industry 4.0 and ERP Systems
1
Interactive Lab Assistant: ERP Lab for Smart Factories
Interactive Lab Assistant: ERP Lab for Smart Factories SO2805-5Z
1
Interactive Lab Assistant: CBP / CCP Production I4.0 with IMS
Interactive Lab Assistant: CBP / CCP Production I4.0 with IMS SO2805-5F
IMS Factory App:In the age of the smart factory (Industry 4.0), when technology is progressing in leaps and bounds, it is also necessary to modernise the area of service and maintenance. Not only the monitoring of manufacturing operations and production lines but also manual intervention and process control must also give way to possibilities provided by new technologies. Maintenance modules which had to be connected via cable or which only provided instructions via PDF files on the screen used to be state-of-the-art technology in the run up to the smart factory (Industry 3.0).Operation and monitoring using lists can quickly get confusing in a process with many different signals. Assigning signals to sensors located in the machine locally can take a lot of time.  This makes it all the more beneficial to have a wireless connection of the maintenance module to the machine and a depiction of the signals in an AR (augmented reality) environment. In augmented reality, the image shown on the screen via the camera depicts the control signals at the actual location where they are also located in the machine. This way, the signal states or error messages can be rapidly located, identified and prioritized. This makes it possible to achieve shorter downtimes.The definition and positioning of the signals is customised and can be defined at the operator's discretion. Also the configuration of the machinery in the production line can be determined at will. The Augmented Reality App establishes the WiFi connection to the machine. Communication is carried out via the defined IP addresses.Course content:Fundamentals of augmented reality (AR)Communication between PLC and app
1
Interactive Lab Assistant: CFA 1 IMS Factory App (Augmented Reality)
Interactive Lab Assistant: CFA 1 IMS Factory App (Augmented Reality) SO2805-4F
IMS Virtual:System Understanding and Plant Structure
1
IMS Virtual Trainer package
IMS Virtual Trainer package SO6001-7A
1
Software, STEP 7 Trainer package 6xSTEP 7, S7-Graph, S7-SCL, PLC-Sim (D,GB,F,E,I)
Software, STEP 7 Trainer package 6xSTEP 7, S7-Graph, S7-SCL, PLC-Sim (D,GB,F,E,I) SO6002-1X
1
Interactive Lab Assistant: IMS Virtual Teacher V5
Interactive Lab Assistant: IMS Virtual Teacher V5 SO2805-4V
1
Interactive Lab Assistant: IMS Virtual Student V5
Interactive Lab Assistant: IMS Virtual Student V5 SO2805-4W
Media:
1
Interactive Lab Assistant: IMS 1 Cyber Physical Conveyor Belt System
Interactive Lab Assistant: IMS 1 Cyber Physical Conveyor Belt System SO2805-5H
1
Interactive Lab Assistant: IMS X Mechatronic Basic Stations
Interactive Lab Assistant: IMS X Mechatronic Basic Stations SO2805-5X
1
Interactive Lab Assistant: IMS 16 Painting station
Interactive Lab Assistant: IMS 16 Painting station SO2805-5Q
1
Interactive Lab Assistant: IMS 17 QR-Code label printer station
Interactive Lab Assistant: IMS 17 QR-Code label printer station SO2805-5K
1
Interactive Lab Assistant: IMS 18 Industrial Image Processing
Interactive Lab Assistant: IMS 18 Industrial Image Processing SO2805-5G
1
Interactive Lab Assistant: CBP / CCP Production I3.0 with IMS
Interactive Lab Assistant: CBP / CCP Production I3.0 with IMS SO2805-5E
6
QuickChart IMS 1.5 Cyber-physical conveyor belt system
QuickChart IMS 1.5 Cyber-physical conveyor belt system SO6200-2P
1
QuickChart IMS 3d Mechatronics Separation double station
QuickChart IMS 3d Mechatronics Separation double station SO6200-2Q
1
QuickChart IMS 4d Mechatronics Assembly double station
QuickChart IMS 4d Mechatronics Assembly double station SO6200-2R
1
QuickChart IMS 7 Mechatronics Handling station
QuickChart IMS 7 Mechatronics Handling station SO6200-1G
1
QuickChart IMS 16 Mechatronics Painting Station
QuickChart IMS 16 Mechatronics Painting Station SO6200-2V
1
QuickChart IMS 17 Mechatronics QR-Code label printer station
QuickChart IMS 17 Mechatronics QR-Code label printer station SO6200-2W
Accessories:
1
Charging station for automotive PCB
Charging station for automotive PCB LM9559
1
IO-Link RFID sensor for car circuit boards
IO-Link RFID sensor for car circuit boards LM9639
6
Symmetrical workpiece transport pallet
Symmetrical workpiece transport pallet LM9532
1
Set of cars for the production line
Set of cars for the production line LM9575
1
Material chute for handling station
Material chute for handling station LM9694
5
Interface cable 25-pin, Sub-D socket / plug 1m
Interface cable 25-pin, Sub-D socket / plug 1m LM9066
6
DC power supply 24 V/5 A for IMS conveyor belts
DC power supply 24 V/5 A for IMS conveyor belts LM9672
1
Compressor, low-noise
Compressor, low-noise SE2902-9L
1
Tubing and accessory set for mechatronics systems
Tubing and accessory set for mechatronics systems LM9571
1
USB 2.0 Ethernet adapter, 10/100
USB 2.0 Ethernet adapter, 10/100 LM8257
2
Patch cable Cat6  grey, (1m)
Patch cable Cat6 grey, (1m) LM9070
1
Set of Allen keys
Set of Allen keys LM9716
1
SybaPro experiment trolley, 3-level, 6 sockets, 1250x1970x800mm
SybaPro experiment trolley, 3-level, 6 sockets, 1250x1970x800mm ST7200-7A
2
SybaPro experiment trolley, six-fold power outlet strip, 1250x760x800mm
SybaPro experiment trolley, six-fold power outlet strip, 1250x760x800mm ST7200-7B
Additionally recommended:
6
IO-Link signal light for mechatronic processing stations
IO-Link signal light for mechatronic processing stations LM9659
1
LM9654
6
Touch Panel KTP700 Basic Trainer Package
Touch Panel KTP700 Basic Trainer Package CO3713-4Q
6
Safety measurement cable 4mm, 150cm/60", red, 600 V CAT III ~ 1000 V, CAT II / 32A
Safety measurement cable 4mm, 150cm/60", red, 600 V CAT III ~ 1000 V, CAT II / 32A SO5126-9F
6
Safety measurement cable 4mm, 150cm/60", blue, 600V CAT III ~1000V CAT II / 32A
Safety measurement cable 4mm, 150cm/60", blue, 600V CAT III ~1000V CAT II / 32A SO5126-9K
1
Set of wheels
Set of wheels LM9568
1
Display for Industry 4.0 equipment with IMS
Display for Industry 4.0 equipment with IMS ST8000-2A
1
Monitor holder for flat screen monitor of weight up to 15kg/33lbs
Monitor holder for flat screen monitor of weight up to 15kg/33lbs ST8010-4T
1
Protection cover for three-level experiment trolleys
Protection cover for three-level experiment trolleys ST7200-5L