Lucas Nülle - IMS 32 Flexible production facility with gantry robot and 4 stations

IMS 32 Flexible production facility with gantry robot and 4 stations

IMS 32 Flexible production facility with gantry robot and 4 stations

The facility can be used for the automated production of a three-part workpiece. A conveyor belt is used to transport the workpiece carriers to the processing stations. A bottom segment is conveyed to a workpiece carrier and driven to the unloading position. There, a gantry robot takes the bottom segment from the carrier and transports it to the conveyor belt with the top segment fitting station. Once the top segment has been fitted, the workpiece, which now comprises two parts, can be transported to either the handling station (shipping point) or the bolt fitting station. This makes the flexible production of workpieces comprising one, two or three parts possible.

A variety of project tasks can be realised by linking multiple transport systems.

Transport system: Double belt conveyor with DC drive motors, a three-phase drive motor and an S7-1200 controller.
IMS 15 3-axis gantry robot subsystem
IMS 3 Sorting subsystem
IMS 4 Assembly subsystem
IMS 5 Processing subsystem
IMS 7 Handling subsystem

Weboffer

0 Article

Downloads

Equipment
Specifications

Tender specifications

IMS 1.5: Cyber Physical Conveyor System
4		Cyber physical conveyor system with PLC and IO-link master		LM9516

IMS 3 Sorting
1		Sorting station		LM9627

IMS 4 Assembly
1		Assembly station		LM9628

IMS 5 Processing
1		Processing station		LM9682

IMS 7 Handling
1		Handling station		LM9683

The gantry robot is used to perform pick & place operations or also workpiece warehousing operations. Additional operations such as stacking workpieces, storage, traversing and tracing contours and much more are also possible. With the aid of the pen holder it is possible to attach pens that can then be used to draw figures. This facilitates the graphic demonstration of how circles, rectangles and triangles can be programmed. Neither the pens nor the working surfaces can be damaged due to faulty operation since any malfunction leads automatically to the decoupling of the pen holder. The pen holder can be reattached at any time thereafter.
1		3-axis gantry robot with gripper		LM9546

S7-1200 PLC control system with accessories:
1		SIMATIC S7-1200 14 DI, 10 DO, 2 AI, 1 AO, 24 V / 5 A power supply		CO3713-8Q
1		QuickChart Siemens PLC S7-1200 Board		SO6200-5J

Accessories:
5	DC power supply 24 V/5 A for IMS conveyor belts	LM9672
4	Workpiece transport pallet	LM9520
2	Workpiece, top section, white	LM9521
2	Workpiece, top section, black	LM9522
2	Workpiece, bottom section, white	LM9524
2	Workpiece, bottom section, black	LM9525
2	Bolt workpiece, metal	LM9527
2	Bolt workpiece, plastic red	LM9528
4	Interface cable 25-pin, Sub-D socket / plug 1m	LM9066
1	Compressor, low-noise	SE2902-9L
1	Tubing and accessory set for mechatronics systems	LM9571
1	IDG3 membrane dryer with rapid coupling and filter AF20 with water trap	LM9671

IMS furniture
1	Mobile gantry robot workstation, SybaPro, 900x900mm (35"x35")	ST7200-4M
1	Mechatronics aluminium profile carriage with table-top frame	ST7200-3M
1	Mechatronics aluminium profile carriage without table-top frame 600x900x760mm (WxDxH)	ST7200-3R

Media:
1	Interactive Lab Assistant: IMS Conveyor Belt with PLC and Processing Stations	SO2805-5N
1	Interactive Lab Assistant: CPR 1 - Fundamentals of 3-axes gantries	SO2805-5D
1	QuickChart IMS 1.5 Cyber-physical conveyor belt system	SO6200-2P
1	QuickChart, IMS 3 Mechatronics Sorting sub-system	SO6200-1C
1	QuickChart, IMS 4 Mechatronics Assembly sub-system	SO6200-1D
1	QuickChart, IMS 5 Mechatronics Process sub-system	SO6200-1E
1	QuickChart, IMS 7 Mechatronics Handling sub-system	SO6200-1G