RCW1 Design and assembly of refrigeration applications

RCW1 Design and assembly of refrigeration applications

Equipment set RCW1-A for the refrigeration workshop allows you to teach the most important and most common applications of refrigeration technology. Thanks to the extensive equipment set, the refrigeration workshop is also suitable for teaching fundamentals of the piping system. The extensive electrical circuitry covers the broadest of application areas.

Knowledge including the following can be taught as part of fundamental practical training:

  • Installing and planning technically correct piping for a refrigeration system using copper pipes (bending, flanging, making to measure)
  • Installing electrical wiring for a refrigeration system and handling electric current
  • Handling refrigerant, filling, disposal and safety
  • Start-up, checking for leaks, leak testing and maintenance
  • Disassembly or shut-down

The following projects can be completed using the basic set:

  • Vegetable cooling cabinet
  • Freezer compartment
  • Shock freezer
  • Fridge compartment with power controlled by hot-gas by-pass
  • Refrigeration system with starting controller
  • Refrigeration system with winter mode
  • 2 Fridge compartments at different temperatures via evaporator pressure regulating valve

These topics incorporate the following skills:

  • Set-up and dismantling of piping and piping components
  • Pressure testing, pressure strength testing, electrical tests
  • Calibration of pressure switches
  • Start-up, checking for leaks, leak testing
  • Designing control systems
  • Calibration of pressure switches
  • Filling with refrigerant
  • Siphoning of refrigerant to suitable disposal containers
  • Execution of repairs, e.g. replacing components, changing oil, etc.
Equipment set comprising the following:
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Cold storage construction set (V), 2 evaporators, defrosting system,1.5x1.5x2.45
Cold storage construction set (V), 2 evaporators, defrosting system,1.5x1.5x2.45 SE2675-1B
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SybaWork workbench, 1300x800x870mm, with punched hole panel
SybaWork workbench, 1300x800x870mm, with punched hole panel ST8070-1D
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Air-cooled condenser set with additional stop-cocks (flange fittings)
Air-cooled condenser set with additional stop-cocks (flange fittings) SE2675-1E
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Control cabinet for cold storage cell, all components fitted with control voltage
Control cabinet for cold storage cell, all components fitted with control voltage SE2675-1C
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Set of cables, leads, ferrules and cable clips (for 1 work station)
Set of cables, leads, ferrules and cable clips (for 1 work station) SE2675-1D
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Basic equipment set for cold storage cell project
Basic equipment set for cold storage cell project SE2675-1G
Media:
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Interactive Lab Assistant: Assembly and commissioning of refrigeration systems
Interactive Lab Assistant: Assembly and commissioning of refrigeration systems SO2801-1X
Tools and equipment:

Measuring and testing instruments

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Vacuum meter with setting pointer
Vacuum meter with setting pointer LM8586
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Vacuum pump, dual-stage rotary vane pump, RZ2.5, with exhaust filter, 230V/50-60
Vacuum pump, dual-stage rotary vane pump, RZ2.5, with exhaust filter, 230V/50-60 LM8595
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High-pressure disposal equipment for refrigerant, 38.5 bars, 230V/50...60Hz
High-pressure disposal equipment for refrigerant, 38.5 bars, 230V/50...60Hz LM8580
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Nitrogen pressure regulator RA825GN50, cylinder pressure 200 bars, excess pressure release at 50 bars
Nitrogen pressure regulator RA825GN50, cylinder pressure 200 bars, excess pressure release at 50 bars LM8596
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Cylinder connector for R134a refrigerant, 7/16'' tube connector
Cylinder connector for R134a refrigerant, 7/16'' tube connector LM8597
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Leak detection equipment for refrigerant and technical gases
Leak detection equipment for refrigerant and technical gases LM8593
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Test leak for testing leak detection equipment (50ml)
Test leak for testing leak detection equipment (50ml) LM8594
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2-channel differential thermometer with display and connections for radio sensor
2-channel differential thermometer with display and connections for radio sensor LM8575
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TopSafe protective sheath for 2-channel differential thermometer
TopSafe protective sheath for 2-channel differential thermometer LM8576
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Type K surface sensor with extra-wide measuring probe, waterproof
Type K surface sensor with extra-wide measuring probe, waterproof LM8577
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Type K pipe-contact sensor with interchangeable measuring probes for 5.65mm pipes
Type K pipe-contact sensor with interchangeable measuring probes for 5.65mm pipes LM8578
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Manometer battery with storage case and filling hose
Manometer battery with storage case and filling hose LM8582

Mobile workbench with tool sets specifically designed for the RCW-equipment:

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Mobile work bench SybaWork, 3 drawers, 1005 x 736 x 519, table top 25 mm
Mobile work bench SybaWork, 3 drawers, 1005 x 736 x 519, table top 25 mm ST8070-6F

Matching ST8070-6F: three inserts can be accommodated in each drawer

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Refrigeration tool set 1, VDE basic set (20 parts) inlay size 300x600mm
Refrigeration tool set 1, VDE basic set (20 parts) inlay size 300x600mm ST8090-4A
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Refrigeration tool set 2, fine mechanics set (22 parts) inlay size 300x600mm
Refrigeration tool set 2, fine mechanics set (22 parts) inlay size 300x600mm ST8090-4C
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Refrigeration tool set 2, spanner set (12 parts) inlay size 300x600mm
Refrigeration tool set 2, spanner set (12 parts) inlay size 300x600mm ST8090-4E
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Refrigeration tool set 4, mechanics set (6 parts) inlay size 300x600mm
Refrigeration tool set 4, mechanics set (6 parts) inlay size 300x600mm ST8090-4G
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Refrigeration tool set 5, torque spanner set (29 parts) inlay size 300x600mm
Refrigeration tool set 5, torque spanner set (29 parts) inlay size 300x600mm ST8090-4J
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Refrigeration tool set 6, pipework set (15 parts) inlay size 300x600mm
Refrigeration tool set 6, pipework set (15 parts) inlay size 300x600mm ST8090-4L
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Refrigeration tool set 7, levels and bending pliers set (5 parts) inlay size 300x600mm
Refrigeration tool set 7, levels and bending pliers set (5 parts) inlay size 300x600mm ST8090-4N
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Socket spanner set 1/4" + 1/2" (46 items)
Socket spanner set 1/4" + 1/2" (46 items) ST8090-4Q
Accessories:

Materials for attachment and assembly

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Set of copper pipes, various widths, for project assembling (2 places)
Set of copper pipes, various widths, for project assembling (2 places) SE2675-1H
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Pipe connector set for components with flare fittings
Pipe connector set for components with flare fittings SE2675-2P
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Set of fasteners for pipes on component bases
Set of fasteners for pipes on component bases SE2675-2N
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Set of 25 fasteners for wires and components
Set of 25 fasteners for wires and components SE2675-2M
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Bottle for recycling refrigerant, unfilled, T12Y/S50
Bottle for recycling refrigerant, unfilled, T12Y/S50 LM8592
Optional Accessories:

Operating materials

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Refrigerant, Suva 134a in pressurised cylinder, contents 12,5l
Refrigerant, Suva 134a in pressurised cylinder, contents 12,5l LM8590
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Pressurised cylinder filled with 12.5 l of Suva R 404A refrigerant
Pressurised cylinder filled with 12.5 l of Suva R 404A refrigerant LM8599
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Nitrogen in pressurized cylinder, 5 l
Nitrogen in pressurized cylinder, 5 l LM8591