IMS 32 Flexible production facility with gantry robot and 4 stations

IMS 32 Flexible production facility with gantry robot and 4 stations

The facility can be used for the automated production of a three-part workpiece. A conveyor belt is used to transport the workpiece carriers to the processing stations. A bottom segment is conveyed to a workpiece carrier and driven to the unloading position. There, a gantry robot takes the bottom segment from the carrier and transports it to the conveyor belt with the top segment fitting station. Once the top segment has been fitted, the workpiece, which now comprises two parts, can be transported to either the handling station (shipping point) or the bolt fitting station. This makes the flexible production of workpieces comprising one, two or three parts possible.

A variety of project tasks can be realised by linking multiple transport systems.

  • Transport system: Double belt conveyor with DC drive motors, a three-phase drive motor and an S7-1200 controller.
  • IMS 15 3-axis gantry robot subsystem
  • IMS 3 Sorting subsystem
  • IMS 4 Assembly subsystem
  • IMS 5 Processing subsystem
  • IMS 7 Handling subsystem
IMS 1.5: Cyber Physical Conveyor System  
4
Cyber physical conveyor system with PLC and IO-link master
Cyber physical conveyor system with PLC and IO-link master LM9516
IMS 3 Sorting
1
Sorting station
Sorting station LM9627
IMS 4 Assembly
1
Assembly station
Assembly station LM9628
IMS 5 Processing
1
Processing station
Processing station LM9682
IMS 7 Handling
1
Handling station
Handling station LM9683
IMS 15 Subsystem 3-axis gantry robot
1
3-axis gantry robot with gripper
3-axis gantry robot with gripper LM9546
S7-1200 PLC control system with accessories:
1
SIMATIC S7-1200 14 DI, 10 DO, 2 AI, 1 AO, 24 V / 5 A power supply
SIMATIC S7-1200 14 DI, 10 DO, 2 AI, 1 AO, 24 V / 5 A power supply CO3713-8Q
1
QuickChart Siemens PLC S7-1200 Board
QuickChart Siemens PLC S7-1200 Board SO6200-5J
Accessories:
5
DC power supply 24 V/5 A for IMS conveyor belts
DC power supply 24 V/5 A for IMS conveyor belts LM9672
4
Workpiece transport pallet
Workpiece transport pallet LM9520
2
Workpiece, top section, white
Workpiece, top section, white LM9521
2
Workpiece, top section, black
Workpiece, top section, black LM9522
2
Workpiece, bottom section, white
Workpiece, bottom section, white LM9524
2
Workpiece, bottom section, black
Workpiece, bottom section, black LM9525
2
Bolt workpiece, metal
Bolt workpiece, metal LM9527
2
Bolt workpiece, plastic red
Bolt workpiece, plastic red LM9528
4
Interface cable 25-pin, Sub-D socket / plug 1m
Interface cable 25-pin, Sub-D socket / plug 1m LM9066
1
Compressor, low-noise
Compressor, low-noise SE2902-9L
1
Tubing and accessory set for mechatronics systems
Tubing and accessory set for mechatronics systems LM9571
1
IDG3 membrane dryer with rapid coupling and filter AF20 with water trap
IDG3 membrane dryer with rapid coupling and filter AF20 with water trap LM9671
IMS furniture
1
Mobile gantry robot workstation, SybaPro, 900x900mm (35"x35")
Mobile gantry robot workstation, SybaPro, 900x900mm (35"x35") ST7200-4M
1
Mechatronics aluminium profile carriage with table-top frame
Mechatronics aluminium profile carriage with table-top frame ST7200-3M
1
Mechatronics aluminium profile carriage without table-top frame 600x900x760mm (WxDxH)
Mechatronics aluminium profile carriage without table-top frame 600x900x760mm (WxDxH) ST7200-3R
Media:
1
Interactive Lab Assistant: IMS 1.5 Conveyor Belt with PLC and Processing Stations
Interactive Lab Assistant: IMS 1.5 Conveyor Belt with PLC and Processing Stations SO2805-5N
1
Interactive Lab Assistant: CPR 1 - Fundamentals of 3-axes gantries
Interactive Lab Assistant: CPR 1 - Fundamentals of 3-axes gantries SO2805-5D
1
QuickChart IMS 1.5 Cyber-physical conveyor belt system
QuickChart IMS 1.5 Cyber-physical conveyor belt system SO6200-2P
1
QuickChart, IMS 3 Mechatronics Sorting   sub-system
QuickChart, IMS 3 Mechatronics Sorting sub-system SO6200-1C
1
QuickChart, IMS 4 Mechatronics Assembly sub-system
QuickChart, IMS 4 Mechatronics Assembly sub-system SO6200-1D
1
QuickChart, IMS 5 Mechatronics Process sub-system
QuickChart, IMS 5 Mechatronics Process sub-system SO6200-1E
1
QuickChart, IMS 7 Mechatronics Handling sub-system
QuickChart, IMS 7 Mechatronics Handling sub-system SO6200-1G
Optional Accessories:
1
Interactive Lab Assistant: CSF 4 ERP Lab for Industry 4.0 / Smart Factory
Interactive Lab Assistant: CSF 4 ERP Lab for Industry 4.0 / Smart Factory SO2800-5Z
3
IO-link ultrasonic sensor
IO-link ultrasonic sensor LM9657