CIM 22 Flexible Production Plant with 10 stations

CIM 22 Flexible Production Plant with 10 stations

The system can be used for the fully automatic manufacture of a three-part workpiece for up to eight different end products. CIM 22 consists of the stations sorting, assembly, processing, testing, storage, disassembly, workpiece transfer with robot, lathe and milling machine. The stations can be used individually or combined into a single system. For the transport of workpieces to the station a conveyor belt system is used to transport the workpiece carrier on dual conveyor belts. A robot is used for the transfer of the workpieces from the lathe/milling machine to the IMS station.

With this training system industrial processes involving complex manufacturing can be realistically simulated. Industrial type actuators and sensors are used exclusively. Industrial-type PLC systems with Profibus and decentralised periphery are also used for the control of the production line. Optional expansions of additional, modern, industrial communications systems are planned. The system promotes skills training while working within a team and empowers the students to acquire on their own the basics needed to master machining and mechatronic systems.

Each station is designed so that starting with simple automation and machining operations and sequences the student proceeds step by step to acquire the skills and know-how needed to create a complex automation program. The standardised interfaces permit the use of different industrial PLC control units.

  • Transport system: dual conveyor belt transport system with DC drive motors and speed-variable three-phase drive motor.

  • Identsystem: as an option an RFID identifcation system can be installed

  • Identsystem: vision sensor can be used optionally to check whether workpiece has been finished correctly

  • Control level: to complete manufacturing orders at the process control console PC; process visualisation and operational data capture

  • Connection link of the process control console to TCP/IP

  • IMS 3 Sorting station

  • IMS 4 Assembly station

  • IMS 5 Processing station

  • IMS 6 Testing station

  • IMS 8 Storage station

  • IMS 11 Disassembly station

  • IMS 11.2 Robot station

  • CIM 1 Lathe machine

  • CIM 2 Milling machine

 

CIM 1 Lathe machine
1
CNC lathe with professional software
CNC lathe with professional software LM9712
1
Automation set for CNC lathe
Automation set for CNC lathe LM9715
1
Under-table cabinet for CNC lathe
Under-table cabinet for CNC lathe LM9718
1
PROFIBUS DP Slave for conveyor belt
PROFIBUS DP Slave for conveyor belt SO9601
CIM 2 Milling machine
1
CNC milling machine with professional software
CNC milling machine with professional software LM9720
1
Automation kit for CNC milling machine
Automation kit for CNC milling machine LM9722
1
Under-table cabinet for CNC lathe
Under-table cabinet for CNC lathe LM9718
1
PROFIBUS DP Slave for conveyor belt
PROFIBUS DP Slave for conveyor belt SO9601
IMS 1.2: DC transport system
7
Double conveyor belt segment, 24V motor
Double conveyor belt segment, 24V motor LM9606
IMS 3 Sorting
1
Sorting station
Sorting station LM9680
IMS 4 Assembly
1
Assembly station
Assembly station LM9681
IMS 5 Processing
1
Processing station
Processing station LM9682
IMS 6 Testing
1
Testing station
Testing station LM9684
IMS 8 Storage
1
High rack storage station with 20 storage cells
High rack storage station with 20 storage cells LM9641
IMS 11 Disassembly by robot
1
Disassembly station for robots
Disassembly station for robots LM9637
1
Industrial-type robot RS03N (modified version), 6 axes, 3kg
Industrial-type robot RS03N (modified version), 6 axes, 3kg LM9661
1
Pneumatic gripper for LM9661/LM9691
Pneumatic gripper for LM9661/LM9691 LM9663
1
IMS Mounting plate for robot
IMS Mounting plate for robot LM9667
IMS11.2 Robot subsystem
2
Industrial-type robot RS03N (modified version), 6 axes, 3kg
Industrial-type robot RS03N (modified version), 6 axes, 3kg LM9661
2
Parallel finger gripper for LM9661/LM9691
Parallel finger gripper for LM9661/LM9691 LM9662
2
CIM Mounting plate for robot
CIM Mounting plate for robot LM9666
2
PROFIBUS DP Slave for conveyor belt
PROFIBUS DP Slave for conveyor belt SO9601
Accessories:
3
Double conveyor belt segment, passive
Double conveyor belt segment, passive LM9603
2
180° conveyor belt segment
180° conveyor belt segment LM9611
5
Workpiece transport pallet
Workpiece transport pallet LM9620
5
Workpiece, top section, white
Workpiece, top section, white LM9621
5
Workpiece, top section, black
Workpiece, top section, black LM9622
5
Workpiece, bottom section, white
Workpiece, bottom section, white LM9623
5
Workpiece, bottom section, black
Workpiece, bottom section, black LM9624
5
Bolt workpiece, plastic
Bolt workpiece, plastic LM9625
5
Bolt workpiece, metal
Bolt workpiece, metal LM9626
1
IMS manual control unit
IMS manual control unit LM9638
1
IMS magnetic sensor for conveyor belt, including mounting
IMS magnetic sensor for conveyor belt, including mounting LM9675
1
IMS capacitive sensor for conveyor belt, incl. mounting
IMS capacitive sensor for conveyor belt, incl. mounting LM9678
1
Compressor, low-noise
Compressor, low-noise SE2902-9L
1
Tubing and accessory set for mechatronics systems
Tubing and accessory set for mechatronics systems LM9670
2
Serial interface cable 9/9 pole
Serial interface cable 9/9 pole LM9040
10
25-pin serial interface cable, Sub-D plug/socket
25-pin serial interface cable, Sub-D plug/socket LM9061
2
USB-RS232 interface adapter with 9-pin SUB-D plug
USB-RS232 interface adapter with 9-pin SUB-D plug LM9062
1
Initial programming and calibration setup of CIM22 before leaving the factory
Initial programming and calibration setup of CIM22 before leaving the factory LA9722
1
Set of tools with materials for turning machine
Set of tools with materials for turning machine LM9713
1
Set of cutting edges for turning machine
Set of cutting edges for turning machine LM9714
1
Start set for milling machines
Start set for milling machines LM9723
1
IDG3 membrane dryer with rapid coupling and filter AF20 with water trap
IDG3 membrane dryer with rapid coupling and filter AF20 with water trap LM9671
IMS/IPA Tester and Fault Simulator
1
IMS/IPA test and fault simulator
IMS/IPA test and fault simulator CO3713-7V
2
Serial interface cable 9/9 pole
Serial interface cable 9/9 pole LM9040
2
25-pin serial interface cable, Sub-D plug/socket
25-pin serial interface cable, Sub-D plug/socket LM9061
1
QuickChart IMS test and fault simulator
QuickChart IMS test and fault simulator SO6200-1Z
Programmable logic control (PLC) for IMS Production Lines
1
SIMATIC S7-313C 2DP, 16 DI, 16 DO, Profibus, 24 V / 6 A power supply
SIMATIC S7-313C 2DP, 16 DI, 16 DO, Profibus, 24 V / 6 A power supply CO3713-8C
1
IMS interface module for PLC
IMS interface module for PLC CO3713-7F