CIM 12 Milling machine production line with 3 stations

CIM 12 Milling machine production line with 3 stations

The system can be used for the manufacture of the workpiece subsection for the mechatronic system. CIM 12 consists of the stations sorting, workpiece transfer with robot and milling machine. The stations can be used individually or combined into a single system. For the transport of workpieces to the station a conveyor belt system is used to transport the workpiece carrier on dual conveyor belts. A robot is used for the transfer of the workpieces from the milling machine to the IMS station.

With this training system industrial processes involving complex manufacturing can be realistically simulated. The manufacture of the workpiece, subsequent transfer and processing into the end product are performed fully automatically. There is no more intervention necessary in the machining process. Industrial-type PLC systems with Profibus and decentralised periphery are also used for the control of the production line. The system promotes skills training while working within a team and empowers the students to acquire on their own the basics needed to master machining and mechatronic systems.

Each station is designed so that starting with simple automation and machining operations and sequences the student proceeds step by step to acquire the skills and know-how needed to create a complex automation program. The standardised interfaces permit the use of different industrial PLC control units.

  • Transport system: dual conveyor belt transport system with DC drive motors and speed-variable three-phase drive motor.

  • Identsystem: vision sensor can be used optionally to check whether workpiece has been finished correctly

  • IMS 5 Processing station

  • IMS 11.2 Robot station

  • CIM 2 Milling machine

 

CIM 2 Milling machine
1
CNC milling machine with professional software
CNC milling machine with professional software LM9720
1
Automation kit for CNC milling machine
Automation kit for CNC milling machine LM9722
1
Under-table cabinet for CNC lathe
Under-table cabinet for CNC lathe LM9718
1
PROFIBUS DP Slave for conveyor belt
PROFIBUS DP Slave for conveyor belt SO9601
IMS 1 Transfer Systems
2
Double conveyor belt segment, 24V motor
Double conveyor belt segment, 24V motor LM9606
IMS 3 Sorting
1
Sorting station
Sorting station LM9680
IMS11.2 Robot subsystem
1
Industrial-type robot RS03N (modified version), 6 axes, 3kg
Industrial-type robot RS03N (modified version), 6 axes, 3kg LM9661
1
Parallel finger gripper for LM9661/LM9691
Parallel finger gripper for LM9661/LM9691 LM9662
1
CIM Mounting plate for robot
CIM Mounting plate for robot LM9666
Accessories:
1
Start set for milling machines
Start set for milling machines LM9723
1
Serial interface cable 9/9 pole
Serial interface cable 9/9 pole LM9040
2
25-pin serial interface cable, Sub-D plug/socket
25-pin serial interface cable, Sub-D plug/socket LM9061
1
USB-RS232 interface adapter with 9-pin SUB-D plug
USB-RS232 interface adapter with 9-pin SUB-D plug LM9062
1
Workpiece transport pallet
Workpiece transport pallet LM9620
1
Compressor, low-noise
Compressor, low-noise SE2902-9L
1
Tubing and accessory set for mechatronics systems
Tubing and accessory set for mechatronics systems LM9670
1
Initial programming and calibration setup of CIM12 before leaving the factory
Initial programming and calibration setup of CIM12 before leaving the factory LA9712
1
IDG3 membrane dryer with rapid coupling and filter AF20 with water trap
IDG3 membrane dryer with rapid coupling and filter AF20 with water trap LM9671
Programmable logic control (PLC) for IMS Production Lines
1
SIMATIC S7-313C 2DP, 16 DI, 16 DO, Profibus, 24 V / 6 A power supply
SIMATIC S7-313C 2DP, 16 DI, 16 DO, Profibus, 24 V / 6 A power supply CO3713-8C
1
IMS interface module for PLC
IMS interface module for PLC CO3713-7F
1
Software for training systems 1x STEP 7, S7-Graph, S7-SCL, PLC-Sim(D,GB,F,E,I)
Software for training systems 1x STEP 7, S7-Graph, S7-SCL, PLC-Sim(D,GB,F,E,I) SO6002-1Q
1
PLC-S7 PC-adapter with USB/MPI converter
PLC-S7 PC-adapter with USB/MPI converter SO3713-5E
5
Connection cable for PROFIBUS, per metre
Connection cable for PROFIBUS, per metre LM9181
4
Connection plugs for PROFIBUS with PG socket and terminating resistor
Connection plugs for PROFIBUS with PG socket and terminating resistor LM9182
1
Wire stripper for PROFIBUS cables
Wire stripper for PROFIBUS cables LM9184
4
Safety measurement cable (4mm), 100cm/40", blue
Safety measurement cable (4mm), 100cm/40", blue SO5126-9A
4
Safety measurement cable (4mm), 100cm/40", red
Safety measurement cable (4mm), 100cm/40", red SO5126-8U
IMS furniture
1
SybaPro mobile IMS experiment trolley with experiment frame, 1200mm, 2 levels
SybaPro mobile IMS experiment trolley with experiment frame, 1200mm, 2 levels ST7200-3T
1
Mechatronics aluminium profile carriage without table-top frame
Mechatronics aluminium profile carriage without table-top frame ST7200-3R
Media:
1
Interactive Lab Assistant: IMS 1 Conveyor belt (DC)
Interactive Lab Assistant: IMS 1 Conveyor belt (DC) SO2800-5A
1
Interactive Lab Assistant: IMS 3 Sorting station
Interactive Lab Assistant: IMS 3 Sorting station SO2800-5C
1
Manual CIM2: Commissioning a Milling Machine
Manual CIM2: Commissioning a Milling Machine SH5004-9L
1
Manual IMS 11.2: Putting a Robot into Operation
Manual IMS 11.2: Putting a Robot into Operation SH5004-9M
1
QuickChart, IMS 3 Mechatronics Sorting   sub-system
QuickChart, IMS 3 Mechatronics Sorting sub-system SO6200-1C
Optional Accessories:
1
Set of batteries for industrial robot RS03N (E-Controller)
Set of batteries for industrial robot RS03N (E-Controller) LM9664
1
Set of Allen keys
Set of Allen keys LM9716
1
Vernier calliper
Vernier calliper LM9717
1
Milling machine programming software with 3D simulation
Milling machine programming software with 3D simulation SO4002-2B