IPA 23 Flexible Production line with 3 stations

IPA 23 Flexible Production line with 3 stations

This system can be used for the fully automatic manufacture of a sixpack. IPA 23 consists of the stations Mixing, Filling and Corking. All stations can be deployed individually or in combination. For the transport of the sixpack between the individual stations a conveyor belt system with workpiece carrier and dual conveyor belts is used.

With this training system the industrial processes of a complex production line is realistically simulated. Only industrial-type actuators and sensors are used here. Even for process system control only industrial-type PLC systems with Profibus and decentralised periphery are put into operation. Optional expansions of additional, modern, industrial communications systems are also in planning. The system promotes skills and expertise learned in teamwork and also empowers students to acquire the fundamentals needed to master process engineering systems independently.

Each station has been designed so that beginning with simple automation operations and sequences the student can learn step-by-step all of the skills and know-how required to create a complex automation program. The standardised interfaces permit the use of a variety of industrial PLC control units or the UniTrain-I system.

  • Transport system: dual belt conveyor belt system with DC drive motors and variable speed three-phase motor drive.

  • Identsystem: As an option a RFID-Identsystem can be installed

  • Connection of the process control system to TCP/IP

  • IPA 2 Mixing subsystem

  • IPA 3 Filling subsystem

  • IPA 4 Corking subsystem

 

IPA 2 mixing station
1
IPA mixing station
IPA mixing station LM9551
IPA 3 filling station
1
IPA filling station
IPA filling station LM9552
IPA 4 corking station
1
IPA corking station
IPA corking station LM9553
IMS 1.2: DC transport system
3
Double conveyor belt segment, 24V motor
Double conveyor belt segment, 24V motor LM9606
S7-1500 PLC control system with accessories:
1
SIMATIC S7-1516-3 PN/DP 32 DE, 32 DA, 8 AE, 4 AA, 24V / 6 A power supply
SIMATIC S7-1516-3 PN/DP 32 DE, 32 DA, 8 AE, 4 AA, 24V / 6 A power supply CO3713-8R
1
Touch panel TP700 Comfort Trainer Package
Touch panel TP700 Comfort Trainer Package CO3713-4P
1
Safety connecting plug 4mm with tap (2x), red, 1000V/32A CAT II
Safety connecting plug 4mm with tap (2x), red, 1000V/32A CAT II SO5126-3U
1
Safety connecting plug 4mm with tap (2x), blue, 1000V/32A CAT II
Safety connecting plug 4mm with tap (2x), blue, 1000V/32A CAT II SO5126-3V
1
QuickChart Siemens SPS S7-1500 Board
QuickChart Siemens SPS S7-1500 Board SO6200-5K
1
QuickChart Touch Panel TP700
QuickChart Touch Panel TP700 SO6200-5H
Accessories:
1
Double conveyor belt segment, passive
Double conveyor belt segment, passive LM9603
2
180° conveyor belt segment
180° conveyor belt segment LM9611
1
Workpiece transport pallet
Workpiece transport pallet LM9620
2
Sixpack for IPA
Sixpack for IPA LM9560
1
IPA container for transport pallet
IPA container for transport pallet LM9561
1
Compressor, low-noise
Compressor, low-noise SE2902-9L
1
Tubing and accessory set for mechatronics systems
Tubing and accessory set for mechatronics systems LM9670
2
IMS capacitive sensor for conveyor belt, incl. mounting
IMS capacitive sensor for conveyor belt, incl. mounting LM9678
3
25-pin serial interface cable, Sub-D plug/socket
25-pin serial interface cable, Sub-D plug/socket LM9061
10
Connection cable for PROFIBUS, per metre
Connection cable for PROFIBUS, per metre LM9181
5
Connection plugs for PROFIBUS with PG socket and terminating resistor
Connection plugs for PROFIBUS with PG socket and terminating resistor LM9182
1
Wire stripper for PROFIBUS cables
Wire stripper for PROFIBUS cables LM9184
6
Safety measurement cable (4mm), 100cm/40", blue
Safety measurement cable (4mm), 100cm/40", blue SO5126-9A
6
Safety measurement cable (4mm), 100cm/40", red
Safety measurement cable (4mm), 100cm/40", red SO5126-8U
2
Safety measurement cable (4mm), 150cm, yellow
Safety measurement cable (4mm), 150cm, yellow SO5126-9H
1
Safety measurement cable (4mm), 150cm, green
Safety measurement cable (4mm), 150cm, green SO5126-9P
1
Safety measurement cable (4mm), 150cm, blue
Safety measurement cable (4mm), 150cm, blue SO5126-9K
1
Initial programming and calibration setup of IPA23 before leaving the factory
Initial programming and calibration setup of IPA23 before leaving the factory LA9623
1
IDG3 membrane dryer with rapid coupling and filter AF20 with water trap
IDG3 membrane dryer with rapid coupling and filter AF20 with water trap LM9671
Media:
1
Interactive Lab Assistant: IMS 1 Conveyor belt (DC)
Interactive Lab Assistant: IMS 1 Conveyor belt (DC) SO2800-5A
1
Interactive Lab Assistant: IPA 2 Mixing station
Interactive Lab Assistant: IPA 2 Mixing station SO2805-4K
1
Interactive Lab Assistant: IPA 3 Filling/bottling station
Interactive Lab Assistant: IPA 3 Filling/bottling station SO2805-4L
1
Interactive Lab Assistant: IPA 4 Corking station
Interactive Lab Assistant: IPA 4 Corking station SO2805-4M
1
Interactive Lab Assistant: IPA production plant
Interactive Lab Assistant: IPA production plant SO2805-4P
1
QuickChart, IMS 1.2 Conveyor belt with DC drive
QuickChart, IMS 1.2 Conveyor belt with DC drive SO6200-1A
1
QuickChart, IPA 2 Mixing
QuickChart, IPA 2 Mixing SO6200-2F
1
QuickChart, IPA 3 Filling
QuickChart, IPA 3 Filling SO6200-2G
1
QuickChart, IPA 4 Corking
QuickChart, IPA 4 Corking SO6200-2H
IMS furniture
1
Mechatronics aluminium profile carriage without table-top frame
Mechatronics aluminium profile carriage without table-top frame ST7200-3R
1
SybaPro mobile IMS experiment trolley with experiment frame, 1200mm, 2 levels
SybaPro mobile IMS experiment trolley with experiment frame, 1200mm, 2 levels ST7200-3T
1
SybaPro mobile IMS experiment trolley, 1200mm
SybaPro mobile IMS experiment trolley, 1200mm ST7200-3U
IMS/IPA Tester and Fault Simulator
1
IMS/IPA test and fault simulator
IMS/IPA test and fault simulator CO3713-7V
2
Serial interface cable 9/9 pole
Serial interface cable 9/9 pole LM9040
2
25-pin serial interface cable, Sub-D plug/socket
25-pin serial interface cable, Sub-D plug/socket LM9061
1
QuickChart IMS test and fault simulator
QuickChart IMS test and fault simulator SO6200-1Z