IMS 28 flexible manufacturing line with 8 stations

IMS 28 flexible manufacturing line with 8 stations

This facility can be used for fully automated manufacture of a 3-part workpiece (up to eight different final products being permissible). IMS 28 comprises stations for sorting, assembly, processing, testing, routing, buffering and dis-assembly. All stations can be used individually or combined as required. Carriers on dual conveyor belts are used to transport workpieces between the individual sub-systems.

Making exclusive use of actuators and sensors found typically in industrial applications, this training facility permits realistic simulations of complex, continuous industrial production processes. The facility is also controlled by PLC systems commonly used in the industry and incorporating a process-field bus as well as decentralized peripherals. Optional extensions comprising modern, industrial communication systems are provided for. Promoting an acquisition of skills as part of teamwork, the system enables students to independently gain a basic understanding of mechatronic systems.

Each sub-system is designed so that the student can acquire the necessary skills and knowledge step-by-step, starting with simple automation operations and sequences, and ending in development of complex automation programs. Standardized interfaces allow a use of various industrial PLC control units or the UniTrain-I system.

  • Transport system: Dual conveyor belts with DC drive motors and a variable-speed, three-phase drive motor.

  • Identification system: Six workpiece carriers are each furnished with a fixed code. A reading unit is mounted on each station.

  • Identification system: An RFID identification system can be installed optionally.

  • Supervisory level: Preparation of production orders on the control station PC; process visualization and operational-data acquisition

  • Linkage of the process control station via TCP/IP

  • IMS 1.2 DC transport system

  • IMS 3 sorting station

  • IMS 4 assembly station

  • IMS 5 processing station

  • IMS 6 testing station

  • IMS 8 storage station

  • IMS 9 routing station

  • IMS 10 buffering station

  • IMS 11 dis-assembly station

 

IMS 1.5: Cyber physical transport system  
8
Cyber-physical Conveyor System
Cyber-physical Conveyor System LM9515
8
DC power supply 24V/5A for IMS conveyor belts
DC power supply 24V/5A for IMS conveyor belts LM9672
IMS 3 Sorting
1
Sorting station
Sorting station LM9680
IMS 4 Assembly
1
Assembly station
Assembly station LM9681
IMS 5 Processing
1
Processing station
Processing station LM9682
IMS 6 Testing
1
Testing station
Testing station LM9684
IMS 8 Storage
1
High rack storage station with 20 storage cells
High rack storage station with 20 storage cells LM9641
IMS 9 Routing
1
Routing station
Routing station LM9614
IMS 10 Buffering
1
Material buffering station
Material buffering station LM9687
IMS 11 Disassembly by robot
1
Disassembly station for robots
Disassembly station for robots LM9637
2
25-pin serial interface cable, Sub-D plug/socket
25-pin serial interface cable, Sub-D plug/socket LM9061
1
Industrie Robot Kuka KR6 R700 sixx, 6 Axis, 6kg
Industrie Robot Kuka KR6 R700 sixx, 6 Axis, 6kg LM9691
1
Pneumatic gripper for LM9661/LM9691
Pneumatic gripper for LM9661/LM9691 LM9663
1
Mobile Experiment Trolley with Protective Housing for Robotics, SybaPro, 1200mm
Mobile Experiment Trolley with Protective Housing for Robotics, SybaPro, 1200mm ST7200-3Q
1
Interactive Lab Assistant: CRK10 Configuration of Kuka robot
Interactive Lab Assistant: CRK10 Configuration of Kuka robot SO2800-4S
1
QuickChart CRK 10 Kuka Robot
QuickChart CRK 10 Kuka Robot SO6200-2M
S7-1500 PLC control system with accessories:
1
SIMATIC S7-1516-3 PN/DP 32 DE, 32 DA, 8 AE, 4 AA, 24V / 6 A power supply
SIMATIC S7-1516-3 PN/DP 32 DE, 32 DA, 8 AE, 4 AA, 24V / 6 A power supply CO3713-8R
1
Touch panel TP700 Comfort Trainer Package
Touch panel TP700 Comfort Trainer Package CO3713-4P
1
Safety connecting plug 4mm with tap (2x), red, 1000V/32A CAT II
Safety connecting plug 4mm with tap (2x), red, 1000V/32A CAT II SO5126-3U
1
Safety connecting plug 4mm with tap (2x), blue, 1000V/32A CAT II
Safety connecting plug 4mm with tap (2x), blue, 1000V/32A CAT II SO5126-3V
1
Safety measurement cable (4mm), 100cm/40", blue
Safety measurement cable (4mm), 100cm/40", blue SO5126-9A
1
Safety measurement cable (4mm), 100cm/40", red
Safety measurement cable (4mm), 100cm/40", red SO5126-8U
Accessories:
3
Double conveyor belt segment, passive
Double conveyor belt segment, passive LM9603
1
180° conveyor belt segment
180° conveyor belt segment LM9611
6
Workpiece transport pallet
Workpiece transport pallet LM9620
5
Workpiece, top section, white
Workpiece, top section, white LM9621
5
Workpiece, top section, black
Workpiece, top section, black LM9622
5
Workpiece, bottom section, white
Workpiece, bottom section, white LM9623
5
Workpiece, bottom section, black
Workpiece, bottom section, black LM9624
5
Bolt workpiece, plastic
Bolt workpiece, plastic LM9625
5
Bolt workpiece, metal
Bolt workpiece, metal LM9626
2
ID scanning unit, 4bit
ID scanning unit, 4bit LM9635
1
IMS manual control unit
IMS manual control unit LM9638
1
IMS capacitive sensor for conveyor belt, incl. mounting
IMS capacitive sensor for conveyor belt, incl. mounting LM9678
1
IMS magnetic sensor for conveyor belt, including mounting
IMS magnetic sensor for conveyor belt, including mounting LM9675
1
Compressor, low-noise
Compressor, low-noise SE2902-9L
1
Tubing and accessory set for mechatronics systems
Tubing and accessory set for mechatronics systems LM9670
10
25-pin serial interface cable, Sub-D plug/socket
25-pin serial interface cable, Sub-D plug/socket LM9061
1
Initial programming and calibration setup of IMS 28 before leaving the factory
Initial programming and calibration setup of IMS 28 before leaving the factory LA9528
1
IDG3 membrane dryer with rapid coupling and filter AF20 with water trap
IDG3 membrane dryer with rapid coupling and filter AF20 with water trap LM9671
IMS/IPA Tester and Fault Simulator
1
IMS/IPA test and fault simulator
IMS/IPA test and fault simulator CO3713-7V
2
25-pin serial interface cable, Sub-D plug/socket
25-pin serial interface cable, Sub-D plug/socket LM9061
1
QuickChart IMS test and fault simulator
QuickChart IMS test and fault simulator SO6200-1Z
IMS furniture
2
SybaPro mobile IMS experiment trolley with experiment frame, 1200mm, 2 levels
SybaPro mobile IMS experiment trolley with experiment frame, 1200mm, 2 levels ST7200-3T
3
SybaPro mobile IMS experiment trolley, 1200mm
SybaPro mobile IMS experiment trolley, 1200mm ST7200-3U
Media:
1
SO2805-5N
1
Interactive Lab Assistant: IMS 8 Storage station
Interactive Lab Assistant: IMS 8 Storage station SO2800-5H
1
Interactive Lab Assistant: IMS 9 Routing station
Interactive Lab Assistant: IMS 9 Routing station SO2800-5J
1
Interactive Lab Assistant: IMS 10 Buffering station
Interactive Lab Assistant: IMS 10 Buffering station SO2800-5K
1
Interactive Lab Assistant: Production line with 5 stations
Interactive Lab Assistant: Production line with 5 stations SO2800-5R