IMS 24 flexible manufacturing line with 4 stations

IMS 24 flexible manufacturing line with 4 stations

This facility can be used for fully automated manufacture of a 3-part workpiece (up to eight different final products being permissible). IMS 24 comprises stations for sorting, assembly, testing and handling. All sub stations can be used individually or combined as required. Carriers on dual conveyor belts are used to transport workpieces between the individual sub-systems.

Making exclusive use of actuators and sensors found typically in industrial applications, this training facility permits realistic simulations of complex, continuous industrial production processes. The facility is also controlled by PLC systems commonly used in the industry and incorporating a process-field bus as well as decentralized peripherals. Optional extensions comprising modern, industrial communication systems are provided for. Promoting an acquisition of skills as part of teamwork, the system enables students to independently gain a basic understanding of mechatronic systems.

Each sub-system is designed so that the student can acquire the necessary skills and knowledge step-by-step, starting with simple automation operations and sequences, and ending in development of complex automation programs. Standardized interfaces allow a use of various industrial PLC control units or the UniTrain-I system.

  • Transport system: Dual conveyor belts with DC drive motors and a variable-speed, three-phase drive motor.

  • Identification system: Four workpiece carriers are each furnished with a fixed code. A reading unit is mounted on each station.

  • Identification system: An RFID identification system can be installed optionally.

  • Supervisory level: Preparation of production orders on the control station PC; process visualization and operational-data acquisition

  • Linkage of the process control station via TCP/IP

  • IMS 3 sorting station

  • IMS 4 assembly station

  • IMS 6 testing station

  • IMS 7 handling station

 

IMS 1.5: Cyber physical transport system  
6
Cyber-physical Conveyor System
Cyber-physical Conveyor System LM9515
6
DC power supply 24V/5A for IMS conveyor belts
DC power supply 24V/5A for IMS conveyor belts LM9672
IMS 3 Sorting
1
Sorting station
Sorting station LM9680
IMS 4 Assembly
1
Assembly station
Assembly station LM9681
IMS 6 Testing
1
Testing station
Testing station LM9684
IMS 7 Handling
1
Handling station
Handling station LM9683
S7-1500 PLC control system with accessories:
1
SIMATIC S7-1516-3 PN/DP 32 DE, 32 DA, 8 AE, 4 AA, 24V / 6 A power supply
SIMATIC S7-1516-3 PN/DP 32 DE, 32 DA, 8 AE, 4 AA, 24V / 6 A power supply CO3713-8R
1
Touch panel TP700 Comfort Trainer Package
Touch panel TP700 Comfort Trainer Package CO3713-4P
1
Safety connecting plug 4mm with tap (2x), red, 1000V/32A CAT II
Safety connecting plug 4mm with tap (2x), red, 1000V/32A CAT II SO5126-3U
1
Safety connecting plug 4mm with tap (2x), blue, 1000V/32A CAT II
Safety connecting plug 4mm with tap (2x), blue, 1000V/32A CAT II SO5126-3V
1
Safety measurement cable (4mm), 100cm/40", blue
Safety measurement cable (4mm), 100cm/40", blue SO5126-9A
1
Safety measurement cable (4mm), 100cm/40", red
Safety measurement cable (4mm), 100cm/40", red SO5126-8U
Accessories:
2
Double conveyor belt segment, passive
Double conveyor belt segment, passive LM9603
2
180° conveyor belt segment
180° conveyor belt segment LM9611
4
Workpiece transport pallet
Workpiece transport pallet LM9620
2
Workpiece, top section, white
Workpiece, top section, white LM9621
2
Workpiece, top section, black
Workpiece, top section, black LM9622
2
Workpiece, bottom section, white
Workpiece, bottom section, white LM9623
2
Workpiece, bottom section, black
Workpiece, bottom section, black LM9624
1
IMS manual control unit
IMS manual control unit LM9638
1
Compressor, low-noise
Compressor, low-noise SE2902-9L
1
Tubing and accessory set for mechatronics systems
Tubing and accessory set for mechatronics systems LM9670
4
25-pin serial interface cable, Sub-D plug/socket
25-pin serial interface cable, Sub-D plug/socket LM9061
1
Initial programming and calibration setup of IMS24 before leaving the factory
Initial programming and calibration setup of IMS24 before leaving the factory LA9524
1
IDG3 membrane dryer with rapid coupling and filter AF20 with water trap
IDG3 membrane dryer with rapid coupling and filter AF20 with water trap LM9671
IMS/IPA Tester and Fault Simulator
1
IMS/IPA test and fault simulator
IMS/IPA test and fault simulator CO3713-7V
2
25-pin serial interface cable, Sub-D plug/socket
25-pin serial interface cable, Sub-D plug/socket LM9061
1
Safety measurement cable (4mm), 100cm/40", blue
Safety measurement cable (4mm), 100cm/40", blue SO5126-9A
1
Safety measurement cable (4mm), 100cm/40", red
Safety measurement cable (4mm), 100cm/40", red SO5126-8U
1
QuickChart IMS test and fault simulator
QuickChart IMS test and fault simulator SO6200-1Z
IMS furniture
1
SybaPro mobile IMS experiment trolley with experiment frame, 1200mm, 2 levels
SybaPro mobile IMS experiment trolley with experiment frame, 1200mm, 2 levels ST7200-3T
2
SybaPro mobile IMS experiment trolley, 1200mm
SybaPro mobile IMS experiment trolley, 1200mm ST7200-3U
Media:
1
SO2805-5N
1
Interactive Lab Assistant: Production line with 4 stations
Interactive Lab Assistant: Production line with 4 stations SO2800-5Q
1
SO6200-2P
1
QuickChart, IMS 3 Mechatronics Sorting   sub-system
QuickChart, IMS 3 Mechatronics Sorting sub-system SO6200-1C
1
QuickChart, IMS 4 Mechatronics Assembly sub-system
QuickChart, IMS 4 Mechatronics Assembly sub-system SO6200-1D
1
QuickChart, IMS 6 Mechatronics Testing sub-system
QuickChart, IMS 6 Mechatronics Testing sub-system SO6200-1F
1
QuickChart, IMS 7 Mechatronics Handling sub-system
QuickChart, IMS 7 Mechatronics Handling sub-system SO6200-1G
1
QuickChart, IMS 24 Production line with 4 stations
QuickChart, IMS 24 Production line with 4 stations SO6200-1Q
1
QuickChart IMS Manual operating device
QuickChart IMS Manual operating device SO6200-1V