IMS 26 flexible manufacturing line with 6 stations

IMS 26 flexible manufacturing line with 6 stations

This facility can be used for fully automated manufacture of a 3-part workpiece (up to eight different final products being permissible). IMS 26 comprises stations for sorting, assembly, processing, testing, storage and dis-assembly. All stations can be used individually or combined as required. Carriers on dual conveyor belts are used to transport workpieces between the individual sub-systems.

Making exclusive use of actuators and sensors found typically in industrial applications, this training facility permits realistic simulations of complex, continuous industrial production processes. The facility is also controlled by PLC systems commonly used in the industry and incorporating a process-field bus as well as decentralized peripherals. Optional extensions comprising modern, industrial communication systems are provided for. Promoting an acquisition of skills as part of teamwork, the system enables students to independently gain a basic understanding of mechatronic systems.

Each sub-system is designed so that the student can acquire the necessary skills and knowledge step-by-step, starting with simple automation operations and sequences, and ending in development of complex automation programs. Standardized interfaces allow a use of various industrial PLC control units or the UniTrain-I system.

  • Transport system: Dual conveyor belts with DC drive motors and a variable-speed, three-phase drive motor.

  • Identification system: Six workpiece carriers are each furnished with a fixed code. A reading unit is mounted on each station.

  • Identification system: An RFID identification system can be installed optionally.

  • Supervisory level: Preparation of production orders on the control station PC; process visualization and operational-data acquisition

  • Linkage of the process control station via TCP/IP

  • IMS 3 sorting station

  • IMS 4 assembly station

  • IMS 5 processing station

  • IMS 6 testing station

  • IMS 8 storage station

  • IMS 11 dis-assembly station

 

IMS 1.2: DC transport system
7
Double conveyor belt segment, 24V motor
Double conveyor belt segment, 24V motor LM9606
IMS 3 Sorting
1
Sorting station
Sorting station LM9680
IMS 4 Assembly
1
Assembly station
Assembly station LM9681
IMS 5 Processing
1
Processing station
Processing station LM9682
IMS 6 Testing
1
Testing station
Testing station LM9684
IMS 8 Storage
1
High rack storage station with 20 storage cells
High rack storage station with 20 storage cells LM9641
IMS 11 Disassembly by robot
1
Disassembly station for robots
Disassembly station for robots LM9637
1
Industrial-type robot RS03N (modified version), 6 axes, 3kg
Industrial-type robot RS03N (modified version), 6 axes, 3kg LM9661
1
Pneumatic gripper for LM9661/LM9691
Pneumatic gripper for LM9661/LM9691 LM9663
1
IMS Mounting plate for robot
IMS Mounting plate for robot LM9667
Accessories:
1
Safety pack comprising light barrier and assembly kit for industrial robots
Safety pack comprising light barrier and assembly kit for industrial robots LM9665
3
Double conveyor belt segment, passive
Double conveyor belt segment, passive LM9603
2
180° conveyor belt segment
180° conveyor belt segment LM9611
5
Workpiece transport pallet
Workpiece transport pallet LM9620
5
Workpiece, top section, white
Workpiece, top section, white LM9621
5
Workpiece, top section, black
Workpiece, top section, black LM9622
5
Workpiece, bottom section, white
Workpiece, bottom section, white LM9623
5
Workpiece, bottom section, black
Workpiece, bottom section, black LM9624
5
Bolt workpiece, plastic
Bolt workpiece, plastic LM9625
5
Bolt workpiece, metal
Bolt workpiece, metal LM9626
1
IMS manual control unit
IMS manual control unit LM9638
1
IMS magnetic sensor for conveyor belt, including mounting
IMS magnetic sensor for conveyor belt, including mounting LM9675
1
IMS capacitive sensor for conveyor belt, incl. mounting
IMS capacitive sensor for conveyor belt, incl. mounting LM9678
1
Compressor, low-noise
Compressor, low-noise SE2902-9L
1
Tubing and accessory set for mechatronics systems
Tubing and accessory set for mechatronics systems LM9670
2
Serial interface cable 9/9 pole
Serial interface cable 9/9 pole LM9040
6
25-pin serial interface cable, Sub-D plug/socket
25-pin serial interface cable, Sub-D plug/socket LM9061
1
Initial programming and calibration setup of IMS26 before leaving the factory
Initial programming and calibration setup of IMS26 before leaving the factory LA9526
1
IDG3 membrane dryer with rapid coupling and filter AF20 with water trap
IDG3 membrane dryer with rapid coupling and filter AF20 with water trap LM9671
IMS/IPA Tester and Fault Simulator
1
IMS/IPA test and fault simulator
IMS/IPA test and fault simulator CO3713-7V
2
Serial interface cable 9/9 pole
Serial interface cable 9/9 pole LM9040
2
25-pin serial interface cable, Sub-D plug/socket
25-pin serial interface cable, Sub-D plug/socket LM9061
1
QuickChart IMS test and fault simulator
QuickChart IMS test and fault simulator SO6200-1Z
Programmable logic control (PLC) for IMS Production Lines
1
SIMATIC S7-313C 2DP, 16 DI, 16 DO, Profibus, 24 V / 6 A power supply
SIMATIC S7-313C 2DP, 16 DI, 16 DO, Profibus, 24 V / 6 A power supply CO3713-8C
1
IMS interface module for PLC
IMS interface module for PLC CO3713-7F
1
PLC-S7 PC-adapter with USB/MPI converter
PLC-S7 PC-adapter with USB/MPI converter SO3713-5E
1
Software for training systems 1x STEP 7, S7-Graph, S7-SCL, PLC-Sim(D,GB,F,E,I)
Software for training systems 1x STEP 7, S7-Graph, S7-SCL, PLC-Sim(D,GB,F,E,I) SO6002-1Q
20
Connection cable for PROFIBUS, per metre
Connection cable for PROFIBUS, per metre LM9181
9
Connection plugs for PROFIBUS with PG socket and terminating resistor
Connection plugs for PROFIBUS with PG socket and terminating resistor LM9182
1
Wire stripper for PROFIBUS cables
Wire stripper for PROFIBUS cables LM9184
9
Safety measurement cable (4mm), 100cm/40", blue
Safety measurement cable (4mm), 100cm/40", blue SO5126-9A
9
Safety measurement cable (4mm), 100cm/40", red
Safety measurement cable (4mm), 100cm/40", red SO5126-8U
IMS furniture
2
SybaPro mobile IMS experiment trolley with experiment frame, 1200mm, 2 levels
SybaPro mobile IMS experiment trolley with experiment frame, 1200mm, 2 levels ST7200-3T
2
SybaPro mobile IMS experiment trolley, 1200mm
SybaPro mobile IMS experiment trolley, 1200mm ST7200-3U
Media:
1
Interactive Lab Assistant: IMS 1 Conveyor belt (DC)
Interactive Lab Assistant: IMS 1 Conveyor belt (DC) SO2800-5A
1
Interactive Lab Assistant: IMS 3 Sorting station
Interactive Lab Assistant: IMS 3 Sorting station SO2800-5C
1
Interactive Lab Assistant: IMS 4 Assembly station
Interactive Lab Assistant: IMS 4 Assembly station SO2800-5D
1
Interactive Lab Assistant: IMS 5 Processing station
Interactive Lab Assistant: IMS 5 Processing station SO2800-5E
1
Interactive Lab Assistant: IMS 6 Testing station
Interactive Lab Assistant: IMS 6 Testing station SO2800-5F
1
Interactive Lab Assistant: IMS 8 Storage station
Interactive Lab Assistant: IMS 8 Storage station SO2800-5H