IMS 23 flexible manufacturing line with 3 stations

IMS 23 flexible manufacturing line with 3 stations

The production line system can be used for the fully automatic manufacture of a three-part workpiece of up to eight different end products. IMS 23 consists of the station sorting, testing and handling. All of the stations can be used individually or combined with each other in any given configuration. For the conveyance of workpieces between the individual sub systems a transport system with workpiece carriers is used on dual conveyor belt system.

Using this training system the industrial processes of a complex production line can be realistically simulated. Only industrial-type actuators and sensors are used. Also for system control only industrial type PLC systems with Profibus and decentralised periphery are deployed. Optional expansions of additional modern, industrial communications systems are planned. The system promotes the learning of skills and qualifications while in a team and enables students to work independently while acquiring the basics needed for mastering mechatronic systems.

Each sub-system is designed so that the student can acquire the necessary skills and knowledge step-by-step, starting with simple automation operations and sequences, and ending in development of complex automation programs. Standardized interfaces allow a use of various industrial PLC control units or the UniTrain-I system.

  • Transport system: Dual conveyor belts with DC drive motors and a variable-speed, three-phase drive motor.

  • Identification system: Three workpiece carriers are each furnished with a fixed code. A reading unit is mounted on the station.

  • Identification system: An RFID identification system can be installed optionally.

  • Supervisory level: Preparation of production orders on the control station PC; process visualization and operational-data acquisition

  • Linkage of the process control station via TCP/IP

  • IMS 3 sorting station

  • IMS 6 testing station

  • IMS 7 handling station

 

IMS 1.2: DC transport system
4
Double conveyor belt segment, 24V motor
Double conveyor belt segment, 24V motor LM9606
IMS 3 Sorting
1
Sorting station
Sorting station LM9680
IMS 6 Testing
1
Testing station
Testing station LM9684
IMS 7 Handling
1
Handling station
Handling station LM9683
Accessories:
2
Double conveyor belt segment, passive
Double conveyor belt segment, passive LM9603
2
180° conveyor belt segment
180° conveyor belt segment LM9611
3
Workpiece transport pallet
Workpiece transport pallet LM9620
1
IMS manual control unit
IMS manual control unit LM9638
2
Workpiece, bottom section, white
Workpiece, bottom section, white LM9623
2
Workpiece, bottom section, black
Workpiece, bottom section, black LM9624
1
Compressor, low-noise
Compressor, low-noise SE2902-9L
1
Tubing and accessory set for mechatronics systems
Tubing and accessory set for mechatronics systems LM9670
1
Serial interface cable 9/9 pole
Serial interface cable 9/9 pole LM9040
3
25-pin serial interface cable, Sub-D plug/socket
25-pin serial interface cable, Sub-D plug/socket LM9061
1
Initial programming and calibration setup of IMS23 before leaving the factory
Initial programming and calibration setup of IMS23 before leaving the factory LA9523
1
IDG3 membrane dryer with rapid coupling and filter AF20 with water trap
IDG3 membrane dryer with rapid coupling and filter AF20 with water trap LM9671
IMS/IPA Tester and Fault Simulator
1
IMS/IPA test and fault simulator
IMS/IPA test and fault simulator CO3713-7V
2
Serial interface cable 9/9 pole
Serial interface cable 9/9 pole LM9040
2
25-pin serial interface cable, Sub-D plug/socket
25-pin serial interface cable, Sub-D plug/socket LM9061
1
QuickChart IMS test and fault simulator
QuickChart IMS test and fault simulator SO6200-1Z
Programmable logic control (PLC) for IMS Production Lines
1
SIMATIC S7-313C 2DP, 16 DI, 16 DO, Profibus, 24 V / 6 A power supply
SIMATIC S7-313C 2DP, 16 DI, 16 DO, Profibus, 24 V / 6 A power supply CO3713-8C
1
IMS interface module for PLC
IMS interface module for PLC CO3713-7F
1
Software for training systems 1x STEP 7, S7-Graph, S7-SCL, PLC-Sim(D,GB,F,E,I)
Software for training systems 1x STEP 7, S7-Graph, S7-SCL, PLC-Sim(D,GB,F,E,I) SO6002-1Q
1
PLC-S7 PC-adapter with USB/MPI converter
PLC-S7 PC-adapter with USB/MPI converter SO3713-5E
10
Connection cable for PROFIBUS, per metre
Connection cable for PROFIBUS, per metre LM9181
5
Connection plugs for PROFIBUS with PG socket and terminating resistor
Connection plugs for PROFIBUS with PG socket and terminating resistor LM9182
1
Wire stripper for PROFIBUS cables
Wire stripper for PROFIBUS cables LM9184
5
Safety measurement cable (4mm), 100cm/40", blue
Safety measurement cable (4mm), 100cm/40", blue SO5126-9A
5
Safety measurement cable (4mm), 100cm/40", red
Safety measurement cable (4mm), 100cm/40", red SO5126-8U
IMS furniture
1
SybaPro mobile IMS experiment trolley with experiment frame, 1200mm, 2 levels
SybaPro mobile IMS experiment trolley with experiment frame, 1200mm, 2 levels ST7200-3T
2
SybaPro mobile IMS experiment trolley, 1200mm
SybaPro mobile IMS experiment trolley, 1200mm ST7200-3U
Media:
1
Interactive Lab Assistant: IMS 1 Conveyor belt (DC)
Interactive Lab Assistant: IMS 1 Conveyor belt (DC) SO2800-5A
1
Interactive Lab Assistant: IMS 3 Sorting station
Interactive Lab Assistant: IMS 3 Sorting station SO2800-5C
1
Interactive Lab Assistant: IMS 6 Testing station
Interactive Lab Assistant: IMS 6 Testing station SO2800-5F
1
Interactive Lab Assistant: IMS 7 Handling station
Interactive Lab Assistant: IMS 7 Handling station SO2800-5G
1
Interactive Lab Assistant: Production line with 3 stations
Interactive Lab Assistant: Production line with 3 stations SO2800-5P
1
QuickChart, IMS 1.2 Conveyor belt with DC drive
QuickChart, IMS 1.2 Conveyor belt with DC drive SO6200-1A
1
QuickChart, IMS 3 Mechatronics Sorting   sub-system
QuickChart, IMS 3 Mechatronics Sorting sub-system SO6200-1C
1
QuickChart, IMS 6 Mechatronics Testing sub-system
QuickChart, IMS 6 Mechatronics Testing sub-system SO6200-1F
1
QuickChart, IMS 7 Mechatronics Handling sub-system
QuickChart, IMS 7 Mechatronics Handling sub-system SO6200-1G
1
QuickChart, IMS 23 Production line with 3 stations
QuickChart, IMS 23 Production line with 3 stations SO6200-1P
1
QuickChart IMS Manual operating device
QuickChart IMS Manual operating device SO6200-1V