CSF 1 Industry 4.0 with IMS

CSF 1 Industry 4.0 with IMS

The Industry 4.0 system can be used for fully automated manufacture of three-part workpieces for up to eight different end products. A touch panel allows you to select a graphic of the desired workpiece assembly. This is saved on an RFID tag attached to the workpiece carrier when production is authorised.

The workpiece carrier instructs the processing stations how the workpieces are to be combined and assembled. It is possible to program eight different workpieces in this way. After production is complete, the end product is removed from the mouth of the machine and can then be prepared for dispatch.

Since the stations are fully networked via PROFIBUS and PROFINET, it is possible to monitor the functionality on a permanent basis and to carry out diagnosis.

  • Transport system: Dual-belt conveyors with variable speed DC drive motors
  • Identification system: An RFID identification system transmits the desired assembly procedure for the workpieces to the processing stations
  • Control level: Configuration of manufacturing jobs from a governing PC, process visualisation and acquisition of operating data
  • Transmission of process control data via TCP/IP
  • Networking via PROFIBUS and PROFINET
  • IMS 3 Sorting station
  • IMS 4 Assembly station
  • IMS 5 Processing station
  • IMS 7 Handling station
Equipment set comprising the following:
8
Cyber-physical Conveyor System
Cyber-physical Conveyor System LM9515
2
180° conveyor belt segment
180° conveyor belt segment LM9611
2
Sorting station
Sorting station LM9680
2
Assembly station
Assembly station LM9681
2
Processing station
Processing station LM9682
1
Handling station
Handling station LM9683
1
RFID Evaluation Unit
RFID Evaluation Unit CO3715-7T
2
RFID read/write head with bracket and connecting lead
RFID read/write head with bracket and connecting lead CO3715-7U
Programmable logic control (PLC) for IMS Production Lines
1
SIMATIC S7-1516-3 PN/DP 32 DE, 32 DA, 8 AE, 4 AA, 24V / 6 A power supply
SIMATIC S7-1516-3 PN/DP 32 DE, 32 DA, 8 AE, 4 AA, 24V / 6 A power supply CO3713-8R
1
Touch panel TP700 Comfort Trainer Package
Touch panel TP700 Comfort Trainer Package CO3713-4P
Media:
1
Interactive Lab Assistant: CSF 1 Smart Factory
Interactive Lab Assistant: CSF 1 Smart Factory SO2800-5V
1
SO2805-5N
1
Interactive Lab Assistant: RFID in logistics
Interactive Lab Assistant: RFID in logistics SO2805-4A
1
SO6200-2P
1
QuickChart, IMS 3 Mechatronics Sorting   sub-system
QuickChart, IMS 3 Mechatronics Sorting sub-system SO6200-1C
1
QuickChart, IMS 4 Mechatronics Assembly sub-system
QuickChart, IMS 4 Mechatronics Assembly sub-system SO6200-1D
1
QuickChart, IMS 5 Mechatronics Process sub-system
QuickChart, IMS 5 Mechatronics Process sub-system SO6200-1E
1
QuickChart, IMS 7 Mechatronics Handling sub-system
QuickChart, IMS 7 Mechatronics Handling sub-system SO6200-1G
Accessories:
1
Workpiece transport pallet
Workpiece transport pallet LM9620
4
Workpiece, top section, white
Workpiece, top section, white LM9621
4
Workpiece, top section, black
Workpiece, top section, black LM9622
4
Workpiece, bottom section, white
Workpiece, bottom section, white LM9623
4
Workpiece, bottom section, black
Workpiece, bottom section, black LM9624
4
Bolt workpiece, plastic
Bolt workpiece, plastic LM9625
4
Bolt workpiece, metal
Bolt workpiece, metal LM9626
7
25-pin serial interface cable, Sub-D plug/socket
25-pin serial interface cable, Sub-D plug/socket LM9061
8
DC power supply 24V/5A for IMS conveyor belts
DC power supply 24V/5A for IMS conveyor belts LM9672
1
Compressor, low-noise
Compressor, low-noise SE2902-9L
1
Tubing and accessory set for mechatronics systems
Tubing and accessory set for mechatronics systems LM9670
8
USB 2.0 Ethernet adapter, 10/100
USB 2.0 Ethernet adapter, 10/100 LM8257
3
Safety measurement cable (4mm), 100cm/40", blue
Safety measurement cable (4mm), 100cm/40", blue SO5126-9A
3
Safety measurement cable (4mm), 100cm/40", red
Safety measurement cable (4mm), 100cm/40", red SO5126-8U
2
Safety connecting plug 4mm with tap (2x), red, 1000V/32A CAT II
Safety connecting plug 4mm with tap (2x), red, 1000V/32A CAT II SO5126-3U
2
Safety connecting plug 4mm with tap (2x), blue, 1000V/32A CAT II
Safety connecting plug 4mm with tap (2x), blue, 1000V/32A CAT II SO5126-3V
IMS Virtual
1
IMS Virtual Trainer package
IMS Virtual Trainer package SO6001-7A
1
Manual IMS Virtual
Manual IMS Virtual SH5004-7V
IMS/IPA Tester and Fault Simulator
1
IMS/IPA test and fault simulator
IMS/IPA test and fault simulator CO3713-7V
2
25-pin serial interface cable, Sub-D plug/socket
25-pin serial interface cable, Sub-D plug/socket LM9061
1
QuickChart IMS test and fault simulator
QuickChart IMS test and fault simulator SO6200-1Z
IMS furniture
1
SybaPro mobile IMS experiment trolley with experiment frame, 1200mm, 2 levels
SybaPro mobile IMS experiment trolley with experiment frame, 1200mm, 2 levels ST7200-3T
2
SybaPro mobile IMS experiment trolley, 1200mm
SybaPro mobile IMS experiment trolley, 1200mm ST7200-3U